DAN CARY
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Motors / 12 versions

Axial-flux motor

A compact dual-rotor motor experiment with nine coils, printed stator parts, rotors and winding tools.

V1-R12

Latest · Prototype
Axial-flux motor V1-R12
Preview of the actual downloadable geometry.

Removes the stator cooling fins, retaining the plain circular shells, mounting tongue and R11 magnetic/retention stack. Rotor construction: two printed pieces each: buttressed thin-face tray plus recessed heat-staked rear retainer, with one captured S235 ring. Stator construction: two-piece clamshell with nine integrated split coil posts. Coil forming: one reusable two-piece master bobbin; finished coils transfer to stator posts. Magnetic return: two S235 rotor back-iron rings directly behind the magnet arrays.

Download version ZIP 2.0 MB
19 individual print & CAD files
Dan’s rating: not rated

V1-R11

Prototype
Axial-flux motor V1-R11
Preview of the actual downloadable geometry.

Adds three heat stakes for rear-stack retention and tapered shaft-boss buttresses. Rotor construction: two printed pieces each: buttressed thin-face tray plus recessed heat-staked rear retainer, with one captured S235 ring. Stator construction: two-piece clamshell with nine integrated split coil posts. Coil forming: one reusable two-piece master bobbin; finished coils transfer to stator posts. Magnetic return: two S235 rotor back-iron rings directly behind the magnet arrays.

Download version ZIP 2.2 MB
19 individual print & CAD files
Dan’s rating: not rated

V1-R10

Prototype
Axial-flux motor V1-R10
Preview of the actual downloadable geometry.

Adds S235 steel return rings to the earlier air-return magnetic circuit. Rotor construction: two printed pieces each: thin-face tray plus rear retainer, with one captured S235 ring. Stator construction: two-piece clamshell with nine integrated split coil posts. Coil forming: one reusable two-piece master bobbin; finished coils transfer to stator posts. Magnetic return: two S235 rotor back-iron rings directly behind the magnet arrays.

Download version ZIP 2.1 MB
19 individual print & CAD files
Dan’s rating: not rated

V1-R09

Prototype
Axial-flux motor V1-R09
Preview of the actual downloadable geometry.

Retained revision V1-R09 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate. Rotor construction: two pieces each: thin-face tray plus captured rear cap. Stator construction: two-piece clamshell with nine integrated split coil posts. Coil forming: one reusable two-piece master bobbin; finished coils transfer to stator posts. Magnetic return: air-return; no steel backplates.

Download version ZIP 1.9 MB
18 individual print & CAD files
Dan’s rating: not rated

V1-R08

Prototype
Axial-flux motor V1-R08
Preview of the actual downloadable geometry.

Retained revision V1-R08 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate. Rotor construction: two pieces each: thin-face tray plus captured rear cap. Stator construction: two-piece clamshell with nine integrated split coil posts. Coil forming: one reusable two-piece master bobbin; finished coils transfer to stator posts. Magnetic return: air-return; no steel backplates.

Download version ZIP 1.8 MB
18 individual print & CAD files
Dan’s rating: not rated

V1-R07

Prototype
Axial-flux motor V1-R07
Preview of the actual downloadable geometry.

Retained revision V1-R07 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate. Rotor construction: two pieces each: thin-face tray plus captured rear cap. Stator construction: two-piece clamshell around nine removable coils. Magnetic return: air-return; no steel backplates.

Download version ZIP 3.1 MB
50 individual print & CAD files
Dan’s rating: not rated

V1-R06

Prototype
Axial-flux motor V1-R06
Preview of the actual downloadable geometry.

Retained revision V1-R06 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate. Magnetic return: air-return; no steel backplates.

Download version ZIP 2.7 MB
44 individual print & CAD files
Dan’s rating: not rated

V1-R05

Prototype
Axial-flux motor V1-R05
Preview of the actual downloadable geometry.

Retained revision V1-R05 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate. Magnetic return: air-return; no steel backplates.

Download version ZIP 2.8 MB
44 individual print & CAD files
Dan’s rating: not rated

V1-R04

Prototype
Axial-flux motor V1-R04
Preview of the actual downloadable geometry.

Retained revision V1-R04 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate.

Download version ZIP 3.0 MB
49 individual print & CAD files
Dan’s rating: not rated

V1-R03

Prototype
Axial-flux motor V1-R03
Preview of the actual downloadable geometry.

Retained revision V1-R03 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate.

Download version ZIP 1.8 MB
49 individual print & CAD files
Dan’s rating: not rated

V1-R02

Prototype
Axial-flux motor V1-R02
Preview of the actual downloadable geometry.

Retained revision V1-R02 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate.

Download version ZIP 1.8 MB
49 individual print & CAD files
Dan’s rating: not rated

V1-R01

Prototype
Axial-flux motor V1-R01
Preview of the actual downloadable geometry.

Retained revision V1-R01 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate.

Download version ZIP 1.7 MB
51 individual print & CAD files
Dan’s rating: not rated

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