Axial-flux motor — V1-R09

Retained revision V1-R09 of the dual-rotor motor. The downloads preserve this version’s stator, rotor and fit-tool geometry; later revisions remain separate. Rotor construction: two pieces each: thin-face tray plus captured rear cap. Stator construction: two-piece clamshell with nine integrated split coil posts. Coil forming: one reusable two-piece master bobbin; finished coils transfer to stator posts. Magnetic return: air-return; no steel backplates.

Physical motor performance is not demonstrated. Fit-test parts before winding; no operating speed or load rating is established.

Status: Prototype.
STL units are millimeters. Slice for your own printer and material. STEP assemblies are reference CAD, not print plates.

Files:
rotor_rear_cap_A.stl — Print geometry; SHA-256 dff655e50457a48b5fb0a31035991f813b3196930fbdab7aefb011004a6de3bd
rotor_rear_cap_B.stl — Print geometry; SHA-256 dff655e50457a48b5fb0a31035991f813b3196930fbdab7aefb011004a6de3bd
master_bobbin_cap.stl — Print geometry; SHA-256 048c5381cfc3f3c1830fee3d3522d3e3c8667ec26747c4793e2556bab96001ac
rotor_face_tray_A.stl — Print geometry; SHA-256 e95c99f019d60e53b20df63870a69536768694945858292a5526a33458d7aae5
rotor_face_tray_B.stl — Print geometry; SHA-256 e95c99f019d60e53b20df63870a69536768694945858292a5526a33458d7aae5
rotor_rear_cap_A.step — Editable CAD; SHA-256 f08b7fcede3f0f8b44acf5367ccf6446b002223d6b9bfd3b13fc7e0313b623ea
rotor_rear_cap_B.step — Editable CAD; SHA-256 849e3edd7a315ce365cde21d898e3f1499032a8422b1ce933e198053c60b4442
master_bobbin_body.stl — Print geometry; SHA-256 db92cc2a3beaac4b06ad1ce5e4bb34ece0298428bdcc1af118a7c6ec54f38320
stator_lower_shell.stl — Print geometry; SHA-256 34e266635760777612d997796851b7e3c839ff584aa1e3d009074a12d7ca317b
stator_upper_shell.stl — Print geometry; SHA-256 41c134fd6c773cfbf8f932d99e09a1cd5e4d9ed3c0342f34ad8768e543916147
master_bobbin_cap.step — Editable CAD; SHA-256 5d7e003ecbb4fb07c401d7a9f925910dd253519e54e50c2cd74d894bc8d97cad
rotor_face_tray_A.step — Editable CAD; SHA-256 be33c0cbd2806a28505a37fd39b481cf3dc4e4e223215fc1f69ecb7db62518fe
rotor_face_tray_B.step — Editable CAD; SHA-256 41f4023b3928edf69ec8ac3095e7a45bd4217f5f8829c5e13a57935c28d0ef1b
master_bobbin_body.step — Editable CAD; SHA-256 b82377ab98a24646eaaead342a3c4538ddd11b80dbad26d16568c30e3099e1a6
stator_lower_shell.step — Editable CAD; SHA-256 ed10c9b58a894db6ad07f79842ec4622d43dfe1e18eedf0bf75cd8748aee13e6
stator_upper_shell.step — Editable CAD; SHA-256 e7e45c1a78ddf235fde7a07d89e90d78462f377bbbacfd00a21097ce684d6523
axial_flux_v1_r09_x1c_project.3mf — Printer project · check settings; SHA-256 5ceeb79ce4e3fee39fa987310cf3afca3f6f638ec8f892c0d40cff453711207b
axial_flux_v1_r09_x1c_single_plate.stl — Print geometry; SHA-256 89e0edc398f85e6f36465f7dd6b20f916b97bdc87a739d6e5cb638f88fd98b32
